Delicatessen Producer – Poultry Processing

Food Industry

Year of construction

08/2021

Project No.

2021-10232

CountryNorth Rhine-Westphalia, Germany
Wastewater volume

48,000 m³ per Year

Organic pollution 

COD 4,000 – 8,000 mg/l

Energy production

500 MWh per Year

TechnologyAnaerobic Wastewater Treatment with Energy Generation 
Scope of delivery

Planning, approval planning, manufacture/delivery, commissioning

ModulesAnaerobic wastewater treatment: 2 x AF-100.HC
Gas storage: 1 x GS-100.HC
Activated carbon filter: AF-H2S.200
Gas drainage/drying: GKT-100
Biogas emergency flare: GF-40
Gas utilisation: Gas boiler

A family-owned company from East Westphalia with over five decades of experience has established itself as a premium delicatessen manufacturer, specializing in frozen poultry products for the foodservice and wholesale markets. The site combines craftsmanship with modern production, where more than 250 employees create a wide range of high-quality poultry specialties with the utmost dedication to excellence.

To address the challenges of increasing wastewater volumes and ambitious sustainability goals, the company implemented a customized solution: two modular, container-based anaerobic wastewater treatment systems featuring integrated gas storage, gas purification, and efficient biogas utilization. These systems convert organic loads into valuable biogas and seamlessly integrate into the company’s existing sustainability and energy concept. At the same time, they relieve municipal infrastructure and enable significant cost savings.

Our Impact in Numbers

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Delivered Projects

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Ongoing Projects

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Energy Generated (TWh)

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CO₂ Reduction (tons)

Feedback

Urs Imlig

Appenzeller Milchspezialitäten AG

“The wastewater volumes kept increasing. FlexBio was able to provide us with a mobile pilot plant. After successful testing, the plant was quickly installed thanks to its modular design. And everything has been working very well and smoothly together.”

Alfred Oberlindober

CEO & Owner of the Private Brewery Schönram

“We are direct dischargers and, due to growth and the resulting increase in wastewater volumes, we reached the capacity limits of our existing treatment plant. In our search for a solution, we found FlexBio Technologie GmbH to be a competent partner. The cooperation has proven to be highly profitable. We particularly value the modular and flexible design, which can be expanded at any time.”

Josef Blüml

Halsbacher Qualitätsfleisch GmbH

“The compact container solution with drum screen, anaerobic stage, and MBR provides complete wastewater treatment. We are particularly pleased that we can reuse the treated water – this saves operating costs and is a real advantage for our environmental and sustainability goals.”

Ludger Seggering

Popp Feinkost GmbH

“Wastewater is full of energy. We were looking for a solution and found it with FlexBio – generating biogas from wastewater. We are satisfied with the installation of the plant. We are satisfied with the service. And we are satisfied with the results.”

Andreas Mehli

GRegio Energie AG

“FlexBio makes slurry valuable again! With the new farm biogas plant, FlexBio transforms slurry and organic waste into clean energy and high-quality natural fertilizer. In this way, sustainability becomes a real opportunity for agriculture – and the vision of paying for the tractor with slurry comes within reach.”

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