Anaerobic Digester
Container-based, turnkey, compact system solution
Overflow of digestate
For reliable substrate extraction (with immersion), clogging-proof thanks to integrated flushing system, and completely maintenance-free.
Agitator
For stirring, uniform distribution, and efficient digestion – even with challenging substrates. Equipped with a lowering device, easy to operate (no entry into the digester required), and exceptionally powerful.
Integrated heating system
The integrated heating system ensures consistent temperature control inside the fermenter, providing stable and efficient digestion. Designed for durability, it operates smoothly and with minimal maintenance – delivering maximum reliability and efficiency.
Integrated double-membrane gas storage
The flexible membrane design ensures reliable low-pressure gas storage, balances production fluctuations, and guarantees a constant supply. Robust, weather-resistant, and low-maintenance.
Insulated PEHD fermenter tank
The double-walled high-density polyethylene (PEHD) tank with integrated insulation ensures constant fermentation temperatures and maximum energy efficiency. Corrosion-free, robust, and low-maintenance – ideal for long-term use in agricultural and industrial applications.
Compact technical room with substrate feeding
The fully pre-installed container-based technical room houses all key components required for operating the biogas plant. Featuring an integrated substrate feeding system for reliable and consistent fermenter supply. Compact, well-structured, and easily accessible for operation and maintenance – all in one place, delivered turnkey.
FlexBio’s next-generation biogas plants – tailored to the needs of industrial and agricultural applications.
The FlexBio Compact Biogas Plant delivers maximum efficiency in converting organic materials into renewable energy. It is specifically designed for the digestion of both solid and liquid substrates from agricultural and industrial sources – such as manure, slurry, organic waste, expired food products, or production residues.
With state-of-the-art technology, the system achieves a high methane yield while keeping energy consumption low.
Its compact, modular container design ensures fast installation, scalable capacity, and reliable continuous operation. This way, organic residues are transformed into valuable biogas – a sustainable energy source for on-site use or grid injection.
Module Overview
Module Type | Reactor Volume (m³) | oDM Load1 (kg/d) | Gas Production2 (m³/h) | Integrated Gas Storage | Transport Dimensions3 (m) |
|---|---|---|---|---|---|
BG-100.HC | 55 | 180 | 4.5 | 🔴 | L 12.5 x W 2.5 x H 3.2 |
BG-120.SD | 120 | 360 | 9 | 🔴 | L 15.5 x W 3.0 x H 3.5 |
BG-120.SG | 120 | 360 | 9 | 🔵 | L 15.5 x W 3.0 x H 3.5 |
BG-200.SD | 200 | 600 | 15 | 🔴 | L 22 x W 3.0 x H 3,5 |
BG-200.SG | 200 | 600 | 15 | 🔵 | L 22 x W 3.0 x H 3.5 |
Note: The performance data presented are provided solely for illustrative purposes. 1The actual plant efficiency and processing capacities may vary significantly depending on industry sector, operation, and substrate composition. 2Potential gas production values are based on biowaste with a methane content of 60%. 3The specified module dimensions refer to the digester unit without the technical room. All modules are designed on a modular basis and can be combined as required into high-performance plant configurations.
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