Compact Containerized Plant – Flexible, Scalable, Ready to Use

Complete Anaerobic Treatment System – AF Type

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High-Performance Reactor – Compactly Integrated in an ISO Container

Fully insulated and equipped with all integrated components and distribution systems. The reactor features high-surface-area carrier media for powerful biological performance, grid retention for carrier elements, overflow channels, and an overflow tank with heat recovery. A complete, space-saving solution designed for maximum efficiency and reliability.

Compact Machine Room

The fully pre-installed technical room contains all key components required for wastewater treatment. Integrated wastewater pumps (redundant versions available) ensure reliable and uniform feeding of the fixed bed. Equipped with complete measuring and control technology, the machine room is compact, well-organized, and easily accessible for operation and maintenance – all in one place, delivered turnkey.

All Connections – Left or Right as Required

Flexible configuration to match your site layout: power connection, communication lines, Internet/LAN, heating, wastewater in- and outflow, compressed air, and more – neatly arranged and easily accessible.

Cutting-Edge Technology

FlexBio’s innovative system solutions – custom-tailored to meet the unique demands of industrial and commercial operations.

FlexBio’s High-Performance Biogas Plant – Maximum Efficiency, Minimum Energy Use.
Engineered for liquid substrates, industrial and commercial wastewater, slurry, and organic waste, our system delivers outstanding methane yields with minimal energy input.

With its compact modular container design, it ensures fast installation, flexible scalability, and reliable operation – even under fluctuating loads. Turn your wastewater and residues into valuable biogas: a sustainable energy source for on-site supply or grid injection.

Next-Generation High-Performance Reactor

An Ideal Environment for Anaerobic Microorganisms

Module Types Overview

Module Type

Flow rate (m³/h)

COD Load (kg/d)

Gas Production (m³/h)

Shipping Size (m)

AF-50.HC

4

300

3.7

L 6.5 x W 2.5 x H 3.2

AF-100.HC

8

500

6.2

L 12.5 x W 2.5 x H 3.2

AF-180.HC

14

850

10.5

L 15.5 x W 3.0 x H 3.5

AF-320.HC

24

1600

19.8

L 24 x W 3.0 x H 3.5

Note: All specified performance values are for illustrative purposes only. The actual plant efficiency may vary depending on the industry, substrate composition, or wastewater characteristics.

Product Program

FlexBio’s Innovative High-Performance Reactor — custom-engineered to meet the demands of industrial and commercial applications.

The FlexBio High-Performance Biogas Plant offers maximum efficiency in the processing of organic materials. It is specifically designed for the fermentation of liquid substrates, commercial and industrial wastewater, liquid manure, and waste fermentation. Through the use of state-of-the-art technology, high methane yield is achieved while simultaneously maintaining low energy consumption.

The compact, modular container design enables quick installation, scalable capacity as needed, and reliable continuous operation, even under highly fluctuating loads. This transforms wastewater and residual materials into valuable biogas — a sustainable energy source for self-supply or feed-in.

Our Impact in Numbers

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Delivered Projects

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Ongoing Projects

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Energy Generated (TWh)

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CO₂ Reduction (tons)

Feedback

Urs Imlig

Appenzeller Milchspezialitäten AG

“The wastewater volumes kept increasing. FlexBio was able to provide us with a mobile pilot plant. After successful testing, the plant was quickly installed thanks to its modular design. And everything has been working very well and smoothly together.”

Alfred Oberlindober

CEO & Owner of the Private Brewery Schönram

“We are direct dischargers and, due to growth and the resulting increase in wastewater volumes, we reached the capacity limits of our existing treatment plant. In our search for a solution, we found FlexBio Technologie GmbH to be a competent partner. The cooperation has proven to be highly profitable. We particularly value the modular and flexible design, which can be expanded at any time.”

Josef Blüml

Halsbacher Qualitätsfleisch GmbH

“The compact container solution with drum screen, anaerobic stage, and MBR provides complete wastewater treatment. We are particularly pleased that we can reuse the treated water – this saves operating costs and is a real advantage for our environmental and sustainability goals.”

Ludger Seggering

Popp Feinkost GmbH

“Wastewater is full of energy. We were looking for a solution and found it with FlexBio – generating biogas from wastewater. We are satisfied with the installation of the plant. We are satisfied with the service. And we are satisfied with the results.”

Andreas Mehli

GRegio Energie AG

“FlexBio makes slurry valuable again! With the new farm biogas plant, FlexBio transforms slurry and organic waste into clean energy and high-quality natural fertilizer. In this way, sustainability becomes a real opportunity for agriculture – and the vision of paying for the tractor with slurry comes within reach.”

Do you have any questions?