Livestock Transport

Agriculture

Year of construction

2022

Project No.

2022-10234

Country

North Rhine-Westphalia, Germany

Wash Water volume

12,780 m³ per Year

Organic pollution / COD

4,000 mg/l

Energy production

135 MWh per Year

Technology

Biogas – High-Performance Reactor, Complete Treatment (Aerobic MBR System)

Scope of delivery

Planning, approval planning,
manufacture/delivery, commissioning

ModulesSeparation/decanting
High-performance reactor: 1 x AF-100.HC
Aeration MBR: 1 x BBM-100.HC
Gas storage: approx. 35 m³
Gas treatment for 20 m³/h
Gas boiler
  

A leading company in the field of livestock transport relies on efficiency and sustainability throughout its operations. A key focus is the resource-efficient treatment of wash water generated in large quantities during the cleaning of its truck fleet.

To reduce high disposal costs while harnessing energy potential, two FlexBio modules were installed: one for anaerobic wastewater treatment and another for complete wash water purification. The system is complemented by gas cleaning, gas storage, and the energetic utilization of the produced biogas in a gas boiler. The treated water can then be reused for truck washing – creating a closed-loop system that saves costs and protects the environment.

Our Impact in Numbers

0

Delivered Projects

0

Ongoing Projects

0

Energy Generated (TWh)

0

CO₂ Reduction (tons)

Feedback

Urs Imlig

Appenzeller Milchspezialitäten AG

“The wastewater volumes kept increasing. FlexBio was able to provide us with a mobile pilot plant. After successful testing, the plant was quickly installed thanks to its modular design. And everything has been working very well and smoothly together.”

Alfred Oberlindober

CEO & Owner of the Private Brewery Schönram

“We are direct dischargers and, due to growth and the resulting increase in wastewater volumes, we reached the capacity limits of our existing treatment plant. In our search for a solution, we found FlexBio Technologie GmbH to be a competent partner. The cooperation has proven to be highly profitable. We particularly value the modular and flexible design, which can be expanded at any time.”

Josef Blüml

Halsbacher Qualitätsfleisch GmbH

“The compact container solution with drum screen, anaerobic stage, and MBR provides complete wastewater treatment. We are particularly pleased that we can reuse the treated water – this saves operating costs and is a real advantage for our environmental and sustainability goals.”

Ludger Seggering

Popp Feinkost GmbH

“Wastewater is full of energy. We were looking for a solution and found it with FlexBio – generating biogas from wastewater. We are satisfied with the installation of the plant. We are satisfied with the service. And we are satisfied with the results.”

Andreas Mehli

GRegio Energie AG

“FlexBio makes slurry valuable again! With the new farm biogas plant, FlexBio transforms slurry and organic waste into clean energy and high-quality natural fertilizer. In this way, sustainability becomes a real opportunity for agriculture – and the vision of paying for the tractor with slurry comes within reach.”

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